Al-Zour Refinery Venture (ZOR)

Kuwait National Petroleum Company (KNPC) is developing a brand new multibillion grass root refinery in the Al-Zour space, 90km south of Kuwait Metropolis.

Tube Heat ExchangeKnown because the Al-Zour Refinery mission (ZOR), it will primarily provide 225,000 barrels a day of low-sulphur gas oil (LSFO) to local energy plants. It may also produce jet gas, kerosene and naphtha feedstock for petrochemical plants.

The ZOR challenge and the Clear Fuels undertaking (CPF) are the two largest projects being implemented as a part of KNPC’s 2030 strategy. Kinetic Energy Refinery Equipment The brand new refinery will account for 43% of the country’s refining capacity, and will be the largest within the Center East.

It is going to even be one of the biggest refineries in the world, when it comes on-line in 2018.

The Supreme Petroleum Council (SPC) authorized the challenge in February 2012 and the approval from the Kuwait-Surroundings Public Authority (Okay-EPA) has additionally been granted. Site preparation works began in 2015.

The new refinery is designed to process 615,000 barrels a day of Kuwait export crude (KEC), or 535,000 barrels a day of blended heavy crudes. Overall funding for the mission is estimated to reach KD6.7bn ($23bn).

Al-Zour Refinery challenge details

The undertaking will allow the refinery to increase crude oil refining capacity to 5 million tonnes a 12 months and achieve an output that conforms to Euro-5 standards.

Primary services at the refinery embrace three atmospheric residue desulphurisation (ARDS) models that includes two trains each, three crude distillation items (CDU), three diesel hydrotreating items (DHTU), two naphtha hydrotreating units (NHTU) and two kero hydrotreating units (KHTU).

Other services embrace two saturated gas processing plants, a heavy oil cooling (HOC) unit, a hydrogen restoration (HR) unit, a hydrogen compression (HC) unit and 4 trains of hydrogen production units (HPU).

The project additional consists of the installation of a sour water stripper (SWS) unit comprised three trains, three amine regeneration (AR) plants, three sulphur restoration items (SRU) and tail gas treating units (TGTU).

Other installations embrace a hydrocarbon flare system, four sulphur pelletising methods integrating two circular storage tanks and sulphur conveying techniques, two acid gas flares, and four sulphur storage tanks.

Related project actions will embrace the set up of a sulphur pelletising system, a steam generating unit, air programs, water therapy programs, a cooling water unit and excessive voltage (HV) substations to receive power from the Al-Zour South Power Station (AZPS).

Project actions also involve feedstock and product provide pipelines, and construction of varied channels, a basin for a future jetty, a barge dock, and roads.

Expertise licensors

The expertise licensor for the CDUs, AR plants, HR, HC and SWS items is Flour, whereas Chevron Lummus International will license expertise for the ARDS units.

Technologies for the DHTUs, SRU and TGTU shall be licensed by Shell International Options. The expertise licensor for the NHTUs, HPUs and KHTUs is Haldor Topsoe.

Contractors involved

Amec was awarded the £330m ($528m) challenge administration consultancy (PMC) contract for the refinery. Honeywell will present its proprietary Experion PKS integrated control and security system (ICSS) to serve as the principle control system.

Van Oord was awarded a contract in March 2014 to perform dredging works on the mission site. As much as sixty five million cubic metres of sand is predicted to be dredged.

Comprising Fluor, Daewoo Engineering and Building, and Hyundai Heavy Industries, the FDH JV secured two engineering, procurement and construction (EPC) contracts in October 2015. The contract includes the event of key course of items, utilities and infrastructure for the refinery project.


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